Installation of TBM 3020 motorized bending machines

Disassembly and analysis preparation of the damaged pinion and axle

The technician carefully and precisely disassembled the pinion, a fundamental component of the mechanism, in order to replace the damaged axle. With technical knowledge, he carefully removed each individual part to ensure accurate and error-free work. This maintenance operation required concentration and expertise, and the technician demonstrated both as he carried out the task with determination and professionalism.

After successfully milling the new axle, the technician undertook the delicate process of reassembling it inside the machinery. He carefully examined both the pinion and the new axle to ensure they were free of debris and damage, preparing them for assembly.

He positioned the new axle in its housing in the machinery, ensuring that each component fit into its correct position. Every movement was carried out with extreme caution to avoid damage to the delicate gears and ensure a perfect coupling between the axle and the pinion.

Once the new axle was correctly positioned, the technician began to precisely tighten the fastening screws, ensuring they were uniformly tightened to guarantee a solid and secure hold.

Finally, with the assembly complete, the technician performed a final visual and functional inspection to ensure everything was correctly aligned and locked. He manually turned the mechanism to check that the axle rotated freely and without friction and that the pinion moved smoothly.

Creation of the new axle for a perfect fit

After carefully removing the pinion along with the damaged axle, the technician proceeded to the next phase of the intervention. Before milling the new axle, he carefully examined the old pinion to precisely identify the position and specifications of the existing hole. This step was necessary to ensure perfect alignment between the new axle and the pinion, which is essential for the correct functioning of the mechanism.

With the milling machine ready, the technician placed the new axle in the machine with extreme accuracy, ensuring it was perfectly stable and aligned. Using a series of measuring and control instruments, he adjusted the milling machine with maximum precision to ensure that the hole to be made in the new axle corresponded exactly to the position and dimensions of the hole in the original pinion.

Every step of the milling was carried out with extreme precision and attention, ensuring that the new hole was created with minimal tolerance and an impeccable finish.

Once the milling was complete, the technician carefully checked that the new hole perfectly matched the hole in the pinion, ensuring that there were no discrepancies or irregularities that could compromise the correct functioning of the mechanism.

The final result was a new axle with a precisely milled hole, ready to be accurately secured to the pinion and thus restore the full functionality of the apparatus.

Final assembly of pinion and axle

After successfully milling the new axle, the technician undertook the delicate process of reassembling it inside the machinery. He carefully examined both the pinion and the new axle to ensure they were free of debris and damage, preparing them for assembly.

He positioned the new axle in its housing in the machinery, ensuring that each component fit into its correct position. Every movement was carried out with extreme caution to avoid damage to the delicate gears and ensure a perfect coupling between the axle and the pinion.

Once the new axle was correctly positioned, the technician began to precisely tighten the fastening screws, ensuring they were uniformly tightened to guarantee a solid and secure hold.

Finally, with the assembly complete, the technician performed a final visual and functional inspection to ensure everything was correctly aligned and locked. He manually turned the mechanism to check that the axle rotated freely and without friction and that the pinion moved smoothly.

Preparation and assembly of the chain in the machinery

With the new axle firmly in place and the pinion correctly positioned, the technician prepared for the next step in the machinery maintenance process. He took the chain, a vital element for the operation of the apparatus, and prepared it to be reinserted into the system.

Before proceeding, he carefully examined the chain to check for any damage or deformation that could compromise its operation. Each link was carefully checked, ensuring it was free of debris or impurities that could interfere with the smooth movement of the chain.

With the chain ready, the technician began the insertion process, guiding it along the designated path in the machinery.

Once the chain was fully inserted, the technician performed a series of final checks to ensure it was correctly tensioned and aligned. <

Finally, with the chain correctly positioned and tensioned, the technician prepared for the final test.

Verification of movement and sound of the mechanism

After successfully assembling the new axle, precisely positioning the pinion, and inserting the chain, the technician prepared to test the machinery's operation. Carefully, he started the system, allowing the motor to engage.

The technician carefully observed the movement of the chain, verifying that it ran smoothly around the pinion and other components. He paid particular attention to the sound of the mechanism, listening to every click and snap to detect any signs of friction or anomalies.

Test and final evaluation of the sheet metal

Once satisfied with the stability and fluidity of movement, the technician decided to put the machinery to the test by performing some trial bends on sheet metal. He prepared the sheet metal for the bending process, positioning it precisely under the bending head and adjusting the machine settings according to the required specifications.

After successfully completing several trial bends, the technician carefully examined the final result, evaluating the quality and precision of the bends.

With the machinery now ready for use, the technician concluded the intervention with a sense of accomplishment and confidence, knowing that his dedication and expertise had restored the full functionality of the equipment, ready to face future challenges with safety and reliability.