EBM 200 waste oil burner

EBM 200 Waste Oil Burner, 131-190 kW: Technical Specifications The Waste Oil Burner with a capacity of 131-190 kW is suitable for heat generation in various applications. Thanks to its versatility, it can be installed on both hot water boilers and hot air generators, offering significant energy efficiency. Main Features:

1. Wide Oil Compatibility: This burner is designed for the combustion of a wide range of flammable oils, including but not limited to:
   • Vegetable oil
   • Heating oil
   • Multi-oil
2. Compressed Air Connection: It integrates a compressed air connection system, which requires an external compressor. This contributes to efficient and stable combustion.
3. Transport System: The burner can operate with an oil transport system, both heated and unheated, ensuring a continuous and uniform supply of oil to the burner.

• Technical Specifications of the Waste Oil Burner

  Feature	Value
  Primary Air Connection	0.5 - 1.4 bar
  Acoustic Emission	73 dBA
  Weight	26 kg
  Oil Flow Rate	9.4 - 19 kg/h
  Electrical Resistance	1100 W
  Voltage	1/N/PE ~50 Hz 220 - 240 V
  Compressor Output	25 m³/h

Detailed Description of Specifications

1. Primary Air Connection:

   • Air pressure adjustable between 0.5 and 1.4 bar.
   • Allows for precise combustion management, optimizing efficiency and adapting to different operational needs.

2. Acoustic Emission:

   • Sound level of 73 dBA.
   • Ensures relatively quiet operation, suitable for environments requiring low noise impact.

3. Weight:

   • Total weight of 26 kg.
   • Compact and manageable design, facilitating installation and maintenance operations.

4. Oil Flow Rate:

   • Variable flow rate between 9.4 and 19 kg/h.
   • Ensures a constant flow of oil, guaranteeing effective combustion and continuous heat production.

5. Electrical Resistance:

   • Resistance power of 1100 W.
   • Provides the necessary power for efficient and stable burner operation, essential for ignition and flame maintenance.

6. Voltage:

   • Configured to operate at 1/N/PE ~50 Hz 220 - 240 V.
   • Compatible with standard electrical grids, making installation and integration simple and trouble-free.

7. Compressor Output:

   • Output of 25 m³/h.
   • Supplies the compressed air necessary for optimal combustion, improving efficiency and combustion quality.

Detailed Operation of the EMB 20 Waste Oil Burner

1. System Components

• External tank: Used to store waste oil (mineral, vegetable, frying, animal fat).
• Feed pump: Transfers oil from the external tank to the burner.
• Preheated filter: Removes impurities and ensures a homogeneous oil flow.
• Magnet (for mineral oil only): Placed halfway into the external tank to capture metallic residues.
• Compressor: Regulates primary air for combustion.
• Room thermostat: Controls ignition/shutdown based on temperature.

2. Oil Preparation

• Mineral oil:
  • Must be filtered with fine mesh (e.g., 10-25 micron) to eliminate particulate matter.
  • Insert a magnet into the external tank to attract metallic residues.
• Frying/vegetable oil:
  • Filter thoroughly to remove albumin (proteins) and water (to prevent foam formation or deposits).
  • Possible preliminary decantation to separate water and sediments.

3. Start-up Phase

1. Oil loading:
   • Fill the external tank with the prepared oil.
   • Connect the tank to the burner via piping.
2. Preheating:
   • Activate the oil preheating system (recommended temperature: 130°C for mineral oil, ambient for diesel).
3. Ignition:
   • Start the pump to transfer filtered and preheated oil to the burner.
   • Adjust the primary air via the compressor (optimal flow varies depending on the oil type).
   • Do not modify secondary air (factory preset).

4. Combustion Regulation

• Oil mixing:
  • It is possible to mix mineral oil with diesel or frying oil with diesel to improve flame cleanliness.
  • Proportions depend on viscosity and calorific value (example: 70% waste oil + 30% diesel).
• Operating temperatures:
  • Mineral oil: 130°C (reduces viscosity and improves atomization).
  • Pure diesel: No preheating (ambient temperature).

5. Operational Phase

• First hours of operation:
  • High initial consumption to stabilize combustion.
  • After 2-3 hours, gradually reduce the flow rate to minimum consumption.
• Room temperature control:
  • If the room temperature reaches the setpoint, the system enters standby.
  • Automatic restart when the temperature drops below the set level.

6. Maintenance

• Filter cleaning: Replace/clean filters after every 50-100 hours of use.
• Magnet check (mineral oil): Remove accumulated metallic residues every 2 weeks.
• Burner nozzle inspection: Check for obstructions or wear.

7. Safety

• Avoid contact with hot oil (risk of burns).
• Do not use oils with water or unsuitable flammable substances.
• Keep the work area ventilated to prevent fume accumulation.

Final Notes:

• To optimize efficiency, always consult the manufacturer's technical specifications.
• In case of irregular combustion (black smoke, abnormal noises), shut down the system and check filters/air regulation.

Detailed Maintenance

Intervention	Description	Frequency
Combustion chamber cleaning	Removal of any soot residues or carbonized oil deposits	Monthly
Electrical parts inspection	Verification and eventual replacement of heating element and sensors	Bi-annually
Piping and filter inspection	Check for leaks or blockages in the supply and air system	Quarterly
Cleaning of suction system and compressor	Removal of dust and debris to maintain high performance	Bi-annually

Note: It is essential to follow safety procedures during maintenance operations.

In summary, this waste oil burner offers a combination of versatility, efficiency, and power, making it an excellent choice for a wide range of thermal applications.