The Bernardo PHW 5.0 S manual pallet truck is the heavy-duty model in the range for industrial loads up to 5 tons, with a capacity of 5000 kg and a fork length of 1150 mm. Technical specifications: fork width 210 mm, minimum fork height 90 mm, maximum lifting height 200 mm, distance between forks 160 mm, steering angle 100°. Manual hydraulic pump, net weight 192 kg. Distributed in Italy by Krollit as an official Bernardo distributor since 2007.
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Capacity: 5000 kg
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Fork length: 1150 mm
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Fork width: 210 mm
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Fork height (min/max): 90 / 200 mm
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Distance between forks: 160 mm
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Overall width: 580 mm
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Steering angle: 100°
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Steering wheel: Ø 200 × 60 mm
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Load roller: Ø 80 × 90 mm
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Weight: 192 kg
Who uses the PHW 5.0 S and for what
The Bernardo PHW 5.0 S heavy-duty manual pallet truck is the heavy model in the range, with a capacity of 5,000 kg for handling heavy industrial loads that exceed the 2,500 kg capacity of standard pallet trucks. Key design feature: the reinforced structure (machine weight 192 kg vs 70 kg of a standard 2.5 ton pallet truck) supports loads up to 5 tons without deformation. Unique hydraulic pump with special features: optimized lever ratio to reduce the effort of lifting heavy loads compared to a standard pump. The operator can lift 5,000 kg with effort comparable to that of a standard pump for 2,500 kg. Suitable for: heavy industry with handling of large metal parts (forgings, castings, thick sheets), construction sector with heavy materials (bagged cement, bricks, paving, marble), mechanical industry with heavy machinery and components, carpentry workshops with complete welded structures to be moved. Not replaceable with standard 2.5 ton pallet trucks when the load exceeds the capacity: overloading a standard pallet truck causes significant safety risks (structural breakage, frame failure, load tipping).
Its place in the Bernardo range
The Bernardo range of manual and semi-electric pallet trucks is organized into 5 main sub-families: LOW (PHW 1.0 LOW-35 and PHW 1.5 LOW-51) for low-profile pallets with fork heights of 35-51 mm; STANDARD (PHW 2.5 P) for general use 2,500 kg; LONG (PHW 2.0 L-1800/2000/2500) for double pallets and long loads with extended fork length; SEMI_ELECTRIC (PHW 1.5 semi-electric) with electric lift and manual traction; HEAVY (PHW 5.0 S) for heavy industrial loads up to 5,000 kg. The PHW 5.0 S is the maximum capacity model in the Bernardo manual pallet truck range: 5,000 kg with a unique hydraulic pump to reduce lifting effort. Machine weight 192 kg: significantly higher than standard models but still maneuverable by one operator. For loads exceeding 5,000 kg, industrial electric forklifts with traction motors are required (not in the PHW catalog).
Krollit logistics and support
Bernardo shipping in 5-9 working days (7 days to the South). Due to its high weight, it requires a pallet truck or crane for unloading from the transport vehicle. Compact dimensions, manageable in any warehouse or workshop. Original Bernardo spare parts (steering wheels, load rollers, complete hydraulic pump, operating lever, seals and hydraulic cylinders) available from stock with 3-5 working day shipping. Customer support available in Italian.
Who the PHW 5.0 S is for
| Profile |
Compatibility |
Reason |
| Heavy industry with forgings, castings, thick sheets |
Recommended |
5,000 kg capacity for heavy industrial loads that exceed the 2,500 kg capacity of standard pallet trucks. |
| Construction sector with cement, bricks, marble |
Recommended |
Reinforced structure 192 kg supports loads up to 5 tons without deformation. |
| Warehouse with standard pallets 800-1,500 kg |
Oversized |
For standard loads, the PHW 2.5 P is correctly sized with a lower machine weight (70 vs 192 kg) and significantly lower price. |
Not suitable for: standard loads under 2,500 kg (the machine weight of 192 kg is excessive for daily use; the PHW 2.5 P is preferable for general use); loads exceeding 5,000 kg (industrial electric forklifts are required); low-profile pallets (LOW models required); long loads over 1,150 mm (LONG models with reinforced frame for heavy loads required).
Load capacity
| Specification |
Value |
| Capacity |
5000 kg |
Forks
| Specification |
Value |
| Fork length |
1150 mm |
| Single fork width |
210 mm |
| Overall fork width |
580 mm |
| Minimum fork height |
90 mm |
| Maximum lifting height |
200 mm |
Maneuverability
| Specification |
Value |
| Steering angle |
100° |
| Steering wheel |
Ø 200 × 60 mm |
| Load roller |
Ø 80 × 90 mm |
Dimensions
| Specification |
Value |
| Dimensions (L × W × H) |
1546 × 588 × 1300 mm |
| Weight |
192 kg |
Compliance
| Specification |
Value |
| Marking |
CE |
| Directive |
Machinery 2006/42/CE |
Standard equipment
- Bernardo PHW 5.0 S Pallet Truck
- Integrated hydraulic pump
- Operating and steering lever
- Polyurethane steering and load rollers
- User manual in Italian
Frequently asked questions
Is the 5,000 kg capacity truly achievable manually?
Yes, with the unique hydraulic pump of the PHW 5.0 S. The pump is designed with an optimized lever ratio: the effort required to lift 5,000 kg is comparable to that of a standard pump for 2,500 kg. The operator performs more lever cycles but with manageable effort.
Typical time for full lift from the ground to the maximum height of 200 mm with a load of 5,000 kg: approximately 30-40 seconds (vs 15-20 seconds for a standard pallet truck for 2,500 kg). The effort per lever cycle is slightly higher but remains manageable by a healthy operator. For very frequent lifting of heavy loads (over 30 cycles/hour), a semi-electric or electric pallet truck with motorized lift is still recommended to reduce fatigue.
Does the structure truly support 5,000 kg?
Yes. The frame of the PHW 5.0 S is reinforced with steel of a larger section compared to standard models. Machine weight 192 kg vs 70 kg of the PHW 2.5 P: the difference is entirely due to the structural reinforcement necessary to support 5 tons.
Specific reinforced components: forks with larger section (higher resistance to bending under load), main frame with thicker tubes, hydraulic pump with lifting cylinder dimensioned for higher pressures, wheels with bearings dimensioned for a total weight of up to 5,200 kg (192 machine + 5,000 load). Bernardo load tests include tests at 1.5 times the nominal capacity (7,500 kg) for CE certification: the machine is dimensioned with a significant safety margin compared to daily use.
Which sectors is the PHW 5.0 S dimensioned for?
Industrial sectors with handling of standardized heavy loads: metallurgical forgings and castings (typical 5-10 tons), heavy sheets and steels, heavy building products (cement, bricks, marble), mechanical industry with large machinery, metal carpentry with complete welded structures.
The 5,000 kg capacity covers most standard industrial loads below the 'oversized' category (over 5 tons, where overhead cranes or industrial electric forklifts are required). For activities with occasional loads over 5,000 kg, it is recommended not to oversize the pallet truck but to use specific equipment (cranes, hoists) for exceptional loads, keeping the PHW 5.0 S for standard daily use. Overloading the PHW 5.0 S above 5,500 kg causes safety risks (structural deformation, hydraulic cylinder failure, load tipping).
Is the machine weight of 192 kg manageable manually?
Yes, with precautions. Moving it from a standstill requires more initial effort than a standard pallet truck. Once in motion, rolling on standard floors is easy. For loads close to the maximum capacity (5,000 kg), the translation effort increases proportionally.
For activities with frequent starts from a standstill, it is recommended to plan the route in advance: straight paths without reversal allow for higher speeds and less overall effort. For movement on slopes, the use of the PHW 5.0 S at full capacity is discouraged: uncontrolled rolling of 5.2 tons (machine + load) can cause serious injury. For frequent use on slopes, electric forklifts with integrated parking brakes are recommended. On uneven surfaces (construction sites, external depots), the presence of two operators is recommended for better control of the heavy load.
Are the standard 1,150 mm forks adequate for heavy industrial loads?
Yes, for standard pallets heavily loaded. The 1,150 mm length is dimensioned for standard 1,200 × 800 mm europallets (maintaining 50 mm of overhang for load stability).
For industrial loads on oversized pallets (e.g., American pallets 1,200 × 1,000 mm with loads up to 5 tons, customized pallets for heavy industry), the 1,150 mm forks remain adequate as long as the pallet is stable and the load is well distributed. For very long loads (over 1,200 mm), the LONG models (PHW 2.0 L-1800/2000/2500) are correctly dimensioned, however, the capacity of the LONG models is limited to 2,000 kg: for long and heavy loads (e.g., large metal beams), a customized pallet truck or the use of dedicated gantry cranes is necessary.
