Bernardo Long Knife Support – Precision Guide NTS 200, NTS 250 Pro, NTS 250 Pro Vario
The long knife support is the critical accessory when working with long blades (> 250 mm). Without support, a long blade can flex during cutting, creating angular misalignment and an uneven edge. With the Bernardo support, the blade remains parallel to the shear's rotation axis, ensuring straight cutting and a precise edge along its entire length.
Extended compatibility with NTS 200, NTS 250 Pro, NTS 250 Pro Vario means that a single guide works across three generations of shears. Installation is simple: the support attaches laterally to the shear body via a standard Bernardo housing. It requires no modifications to the shear; it can be installed/removed in less than 2 minutes.
Typical applications in workshops and industry
Who uses the long knife support? Primarily companies that work with thick sheet metal (> 6 mm) or composite materials that require controlled, burr-free cutting. Examples: shipbuilding (cutting stainless steel sheets), aerospace industry (cutting carbon composites), mechanical engineering (large parts with tight tolerances).
It is less common in artisan workshops; it is mainly used for occasional tasks requiring superior precision. Many Krollit customers keep the support permanently mounted on a shear dedicated to long jobs, and do not mount it on shears for general work.
Maintenance and compatibility with sharpening cycle
The support does not affect the sharpening cycle (abrasive disc → leather honing wheel → felt polishing wheel). It remains mounted during sharpening; the abrasive/leather discs do not touch the support. No special maintenance is required: monthly cleaning with compressed air to remove metallic dust. If the support deforms (impact, fall), replace it, as it is not repairable.
Lifespan: the support is not a consumable. It lasts the lifetime of the shear (5-10 years) if used correctly. Only if the shear is subjected to repeated impacts or falls, the support might be damaged.
Technical specifications
Compatibility and mounting
| Compatible shear models |
NTS 200, NTS 250 Pro, NTS 250 Pro Vario |
| Bernardo article number |
05-20607 |
| Attachment method |
Standard Bernardo side housing |
| Mounting/dismounting time |
< 2 minutes (no special tools) |
| Weight (estimated) |
200-300 g |
Functionality and performance
| Primary function |
Stabilization of long blades during cutting |
| Compatible blades |
Length > 200 mm (recommended for > 250 mm) |
| Angular precision |
Parallel to the shear axis (tolerance < 0.5 mm) |
| Contact materials |
Hardened steel, does not scratch the blade |
Compliance and safety
- CE – Machinery Directive 2006/42/EC
- Guaranteed compatibility with Bernardo NTS 200, NTS 250 Pro, NTS 250 Pro Vario shears
- Not compatible with shears from other brands
Standard equipment
- Complete support, ready for mounting
- Mounting instructions (German/English; Italian translation by Krollit)
- Fastening hardware (screws, dovetail nuts)
Related accessories
No variants of this support are available. It is produced in a single configuration by Bernardo. However:
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Compatible long blades: Bernardo provides specific blades for NTS 250 Pro Vario (extended length)
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Sharpening cycle: Maintains compatibility with abrasive disc, leather honing wheel, felt polishing wheel
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Spare parts: If the support is damaged, Krollit provides a complete replacement
Frequently asked questions
Can I use the support on shears from other brands?
No, it does not physically fit. The side housing is specific to Bernardo. If you try to mount it on a Ficep, Amada, or other shear, it will not fit or attach. Check the shear's serial number. If in doubt, contact Krollit.
How long does it take to mount/dismount the support?
Less than 2 minutes without special tools. It attaches/detaches laterally to the shear body. No complicated unscrewing, no disc removal. A quick operation if you work with a mix of short and long blades.
What is the maximum blade length that the support can stabilize?
Up to 500 mm without problems. The guide is dimensioned for NTS 250 Pro Vario shears, which is the model with maximum stroke. For blades > 500 mm, contact Krollit to verify if a custom support is needed.
Does the support reduce the cutting speed of the shear?
No. It is a passive guide component; it does not absorb motor energy. The shear maintains maximum speed. However, when cutting very thick materials (> 8 mm stainless steel), the support does not reduce motor effort, but better distributes the load along the blade, reducing local concentrations.
What is the difference between the long knife support and the shear device (05-20608)?
Different function. The shear device (05-20608) guides the blade for straight and back cuts on thin materials. The long knife support stabilizes long blades for cutting thick materials. They are complementary; a workshop working with a mix of materials might use both on different shears.
Does the support wear out over time?
No, it is not a consumable. Hardened steel maintains its properties for decades. It only wears out if subjected to repeated impacts or falls. If the shear is handled with care, the support will last as long as the shear (5-10 years +).
Can I permanently mount the support on a shear?
Yes, many customers do. If the shear is dedicated to long jobs, mount the support once and leave it. Sharpen the shear normally (the discs do not touch the support). No conflict with the maintenance cycle.