The Bernardo PHW 2.0 L-2500 manual pallet truck is the model with 2,500 mm long forks for large profiles and panels, with a capacity of 2000 kg and a fork length of 2500 mm. Technical specifications: fork width 160 mm, minimum fork height 85 mm, maximum lift height 200 mm, distance between forks 220 mm, steering angle 102.5°. Manual hydraulic pump, net weight 155 kg. Distributed in Italy by Krollit as an official Bernardo distributor since 2007.
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Capacity: 2000 kg
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Fork length: 2500 mm
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Fork width: 160 mm
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Fork height (min/max): 85 / 200 mm
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Distance between forks: 220 mm
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Overall width: 540 mm
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Steering angle: 102.5°
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Steering roller: Ø 180 × 50 mm
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Load roller: Ø 80 × 70 mm
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Weight: 155 kg
Who uses the PHW 2.0 L-2500 and for what
The Bernardo PHW 2.0 L-2500 long-fork pallet truck is designed for handling double pallets (two Euro pallets one behind the other), long bars, panels, profiles, pipes, and loads exceeding the standard 1,150 mm length of ordinary pallet trucks. Key design feature: the 2500 mm fork length allows insertion under two aligned Euro pallets (each Euro pallet 1,200 × 800 mm = total 2,400 mm with managed slight overlap), or under long panels and profiles that require support on both ends. 2,000 kg capacity suitable for most standard long loads (excluding heavy steel or stones). Compatible with sawmills and woodworking for handling timber and beams, metalworking for profiles and tubes, construction activities for handling panels and long materials, logistics warehouses for double handling of aligned pallets. The minimum fork height of 85 mm is standard: for low-profile pallets, LOW models (PHW 1.0 LOW-35 or PHW 1.5 LOW-51) with thinner forks are required.
Its place in the Bernardo range
The Bernardo range of manual and semi-electric pallet trucks is organized into 5 main sub-families: LOW (PHW 1.0 LOW-35 and PHW 1.5 LOW-51) for low-profile pallets with 35-51 mm fork height; STANDARD (PHW 2.5 P) for general use 2,500 kg; LONG (PHW 2.0 L-1800/2000/2500) for double pallets and long loads with extended fork length; SEMI_ELECTRIC (PHW 1.5 semi-electric) with electric lift and manual traction; HEAVY (PHW 5.0 S) for heavy industrial loads up to 5,000 kg. The PHW 2.0 L-2500 is the version with 2500 mm fork length from the LONG family. The three versions (L-1800, L-2000, L-2500) share the same frame, hydraulics, wheels, and 2,000 kg capacity: they only vary in fork length to adapt to different types of long loads. Choice of length: 1,800 mm for short double pallets and standard bars, 2,000 mm for standard double pallets and medium profiles, 2,500 mm for long profiles, large panels and timber.
Logistics and Krollit support
Bernardo shipping in 5-9 working days (7 days for Southern Italy). Due to high weight, it requires a pallet truck or crane for unloading from the transport vehicle. Compact overall dimensions, manageable in any warehouse or workshop. Original Bernardo spare parts (steering rollers, load rollers, complete hydraulic pump, operating lever, seals and hydraulic cylinders) available from stock with 3-5 working day shipping. Customer support available in Italian.
Who is the PHW 2.0 L-2500 for
| Profile |
Compatibility |
Reason |
| Sawmill / woodworking for timber and beams |
Recommended |
2500 mm forks sized for long profiles, 2,000 kg capacity suitable for standard timber. |
| Metalworking for profiles and tubes |
Recommended |
Fork length supports profiles from 1.8 to 2.5 meters, preventing load bending during transport. |
| Warehouse with standard single pallets |
Oversized |
For single 1,150 mm pallets, the PHW 2.5 P is correctly sized. Long forks are only useful for loads exceeding 1,200 mm. |
Not suitable for: loads requiring a minimum fork height below 85 mm (LOW models needed); heavy loads over 2,000 kg (overloading long forks causes bending; for heavy loads the PHW 5.0 S); confined spaces that do not allow maneuvering of extended-length pallet trucks; use on steep slopes (long forks increase the risk of rolling with unstable loads).
Load capacity
| Specification |
Value |
| Capacity |
2000 kg |
Forks
| Specification |
Value |
| Fork length |
2500 mm |
| Single fork width |
160 mm |
| Distance between forks |
220 mm |
| Overall width |
540 mm |
| Fork height at rest |
60 mm |
| Minimum fork height |
85 mm |
| Maximum lifting height |
200 mm |
Maneuverability
| Specification |
Value |
| Steering angle |
102.5° |
| Steering roller |
Ø 180 × 50 mm |
| Load roller |
Ø 80 × 70 mm |
Weight
| Specification |
Value |
| Net weight |
155 kg |
Compliance
| Specification |
Value |
| Marking |
CE |
| Directive |
Machinery 2006/42/CE |
Standard equipment
- Bernardo PHW 2.0 L-2500 pallet truck
- Integrated hydraulic pump
- Operating and steering lever
- Polyurethane steering and load rollers
- User manual in Italian
Frequently Asked Questions
Are the 2500 mm forks suitable for double pallets?
Yes. Two aligned Euro pallets (1,200 × 800 mm each) have a total length of 2,400 mm: 2,500 mm forks are optimal, 2,000 mm are adequate (slight pallet overhang at the rear), 1,800 mm require lateral overlap.
For standard handling of double pallets (2 aligned Euro pallets), the PHW 2.0 L-2500 model is the safest choice: extended forks support both pallets with margin. The PHW 2.0 L-2000 is economically preferable if pallets are aligned with slight overlap (10-20 cm laterally). The PHW 2.0 L-1800 is sized for short double pallets or single long profiles (e.g., 1.8 m tubes). Important check: the total load of two full pallets can easily exceed 2,000 kg (model limit), which is why for heavy double pallets (over 1,000 kg each) it is necessary to handle one pallet at a time.
Do long forks cause maneuverability problems?
Yes, in confined spaces. Extended fork length means a larger turning radius and greater overall bulk: in narrow aisles (under 2.5 meters wide), maneuvering is difficult.
For environments with standard aisles (3-4 meters wide), LONG models are maneuverable without problems. For very confined environments, it is recommended to plan the route in advance, avoiding unavoidable passages with tight corners. For loads that can be handled with standard forks (1,150 mm), the PHW 2.5 P model is preferable for superior maneuverability. The choice of the LONG model is only justified when the load actually requires long forks (double pallets, profiles, panels), not for general versatility.
Can I move metal profiles with these forks?
Yes, with care. The 160 mm wide forks support tubular profiles, sheets, metal bars, provided the load is evenly distributed and does not exceed 2,000 kg.
For long metal profiles, the use of end caps or side supports is recommended to prevent the load from slipping during transport. Unstable profiles (cylindrical bars on a smooth surface) require fastening with straps or dedicated supports: profiles can roll sideways causing the load to overturn. For intensive use of profile handling, a specific profile pallet truck (with profiled forks or V-supports) available from specialized suppliers is recommended.
Do long forks weigh significantly more than standard forks?
Yes. The PHW 2.0 L-2500 weighs 155 kg vs 70 kg for the standard PHW 2.5 P. The difference is due to the greater fork length and the reinforced structure that prevents load bending.
The higher machine weight requires greater effort for moving from a standstill: the operator must apply greater initial force to overcome inertia. Once in motion, rolling is easy. For cycles with frequent starts from a standstill, machine weight is an important consideration: in comparison, the PHW 1.5 semi-electric (160 kg) has electric lift but requires the same manual translation effort, while a fully electric pallet truck has a traction motor and requires no effort for translation.
Is there a semi-electric version with long forks?
Not in the standard Bernardo PHW catalog. The PHW 1.5 semi-electric is available with standard 1,140 mm forks, not with long forks. For handling double pallets or long loads with electric lift, special models from specialized suppliers are required.
Alternative solutions for handling long loads with electric lift: fully electric pallet trucks with traction motor (customizable fork length, significantly higher cost), gantry cranes for heavy and long loads, industrial forklifts with extended forks. The choice depends on the volume of handling required: for occasional use, the manual PHW LONG is the correct economic choice; for intensive daily use, the investment in electric equipment is justified.
