The Bernardo PHW 2.5 P manual pallet truck is the standard model in the range for general use in warehouses and workshops, with a capacity of 2500 kg and fork length of 1150 mm. Technical specifications: fork width 160 mm, minimum fork height 85 mm, maximum lifting height 200 mm, distance between forks 230 mm, steering angle 100°. Manual hydraulic pump, net weight 70 kg. Distributed in Italy by Krollit as an official Bernardo distributor since 2007.
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Capacity: 2500 kg
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Fork length: 1150 mm
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Fork width: 160 mm
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Fork height (min/max): 85 / 200 mm
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Distance between forks: 230 mm
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Overall width: 550 mm
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Steering angle: 100°
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Steering wheel: Ø 180 × 50 mm
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Load roller: Ø 80 × 70 mm
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Weight: 70 kg
Who uses the PHW 2.5 P and for what
The Bernardo PHW 2.5 P standard manual pallet truck is the basic model in the range for general use in warehouses, workshops, depots, and logistics operations with regular handling of standard Euro pallets and American pallets. Key constructive feature: the 2,500 kg capacity covers most standard industry loads (a loaded Euro pallet typically weighs 800-1,500 kg for light goods, 1,500-2,000 kg for heavy goods). The 1,150 mm long forks are sized for Euro pallets (1,200 × 800 mm) and American pallets (1,200 × 1,000 mm). The maximum lifting height of 200 mm allows the pallet to be transported above the floor to facilitate transfers on uneven surfaces. Machine weight only 70 kg: the operator can easily maneuver the pallet truck even when stationary without assistance. For activities with regular daily use, the PHW 2.5 P is the correct choice in terms of quality/price; for intensive continuous use (more than 4 hours a day of handling), the semi-electric or electric pallet trucks in the higher range are correctly sized.
Its place in the Bernardo range
The Bernardo range of manual and semi-electric pallet trucks is organized into 5 main sub-families: LOW (PHW 1.0 LOW-35 and PHW 1.5 LOW-51) for low-profile pallets with fork height 35-51 mm; STANDARD (PHW 2.5 P) for general use 2,500 kg; LONG (PHW 2.0 L-1800/2000/2500) for double pallets and long loads with extended fork length; SEMI-ELECTRIC (PHW 1.5 semi-electric) with electric lift and manual traction; HEAVY (PHW 5.0 S) for heavy industrial loads up to 5,000 kg. The PHW 2.5 P is the standard reference model: capacity 2,500 kg, forks 1,150 mm, weight only 70 kg. For higher capacities (5,000 kg), the PHW 5.0 S is correctly sized; for low-profile pallets, the LOW models; for long loads (over 1,150 mm), the LONG models.
Krollit logistics and support
Bernardo shipping in 5-9 working days (7 days to the South). Manageable weight by two people with care. Small overall dimensions, manageable in any warehouse or workshop. Original Bernardo spare parts (steering wheels, load rollers, complete hydraulic pump, operating lever, seals and hydraulic cylinders) available from stock with 3-5 working days shipping. Customer assistance available in Italian.
Who the PHW 2.5 P is for
| Profile |
Compatibility |
Reason |
| Logistics warehouse with standard Euro pallets |
Recommended |
2,500 kg capacity covers most standard loads, machine weight 70 kg for easy maneuverability. |
| Mechanical workshop / carpentry |
Recommended |
Handling of components on pallets, steering wheels Ø 180 mm for typical workshop surfaces. |
| Operations with intensive continuous cycles (over 4 hours a day) |
Adequate |
For intensive continuous use, the PHW 1.5 semi-electric with electric lift is correctly sized to reduce operator fatigue. |
Not suitable for: loads over 2,500 kg (overload causes safety risks; for heavy loads, the PHW 5.0 S); low-profile pallets with bottom height below 90 mm (PHW 1.0 LOW-35 or PHW 1.5 LOW-51 needed); long loads over 1,200 mm (LONG models needed); use on steep slopes (manual pallet trucks do not have a parking brake, risk of uncontrolled rolling).
Load capacity
| Specification |
Value |
| Capacity |
2500 kg |
Forks
| Specification |
Value |
| Fork length |
1150 mm |
| Single fork width |
160 mm |
| Distance between forks |
230 mm |
| Overall width |
550 mm |
| Minimum fork height |
85 mm |
| Maximum lifting height |
200 mm |
Maneuverability
| Specification |
Value |
| Steering angle |
100° |
| Steering wheel |
Ø 180 × 50 mm |
| Load roller |
Ø 80 × 70 mm |
Weight
| Specification |
Value |
| Net weight |
70 kg |
Compliance
| Specification |
Value |
| Marking |
CE |
| Directive |
Machinery 2006/42/CE |
Standard equipment
- Bernardo PHW 2.5 P pallet truck
- Integrated hydraulic pump
- Operating and steering lever
- Polyurethane steering and load rollers
- User manual in Italian
Frequently Asked Questions
What is the difference between PHW 2.5 P and LONG models (PHW 2.0 L)?
The PHW 2.5 P has 1,150 mm forks (standard length for Euro pallets) and a capacity of 2,500 kg. The LONG models (PHW 2.0 L-1800/2000/2500) have longer forks (1,800-2,500 mm) for double pallets and long loads, with a capacity of 2,000 kg.
Correct choice: for handling single Euro pallets, the PHW 2.5 P is optimal (higher capacity, better maneuverability with short forks). For aligned double pallets or long loads (bars, profiles, panels), the LONG models are correctly sized. Long forks add bulk that complicates maneuvers in confined spaces, which is why they are only justified when the load actually requires extended length.
Can I use the PHW 2.5 P on slopes?
For light slopes (below 3-5%) yes, paying attention to maneuverability. For steep slopes it is not recommended: manual pallet trucks do not have a parking brake, and the uncontrolled rolling of a 2,500 kg load can cause serious injuries.
For frequent use on slopes, pallet trucks with integrated parking brakes (semi-electric or electric category) or fixed loading ramps with non-slip surfaces are recommended. For occasional movements on light slopes, the presence of two operators is always recommended: one controls the load, one manages manual braking via the steering lever. Slopes above 10% are incompatible with any manual pallet truck for safety reasons.
Does the hydraulic pump require maintenance?
Minimum maintenance. The hydraulic system is sealed with oil for life: under normal use it does not require periodic topping up. Recommended maintenance: monthly lubrication of the fork articulation pins (standard lithium grease), periodic verification of wheel integrity (replacement when wear exceeds 30%), regular cleaning of sliding areas.
For intensive use (over 4 hours a day), a complete annual check at an authorized Bernardo technical service center is recommended: verification of hydraulic oil level, seal inspection, internal cleaning of the lifting cylinder. ISO VG 32 hydraulic oil is the standard for the Bernardo pump. The system is designed to last 8-12 years under normal use without major interventions.
Are the wheels suitable for all types of flooring?
Standard polyurethane wheels (steering wheel Ø 180 mm, load roller Ø 80 mm) are suitable for standard industrial floors: smooth concrete, porcelain stoneware, asphalt, epoxy resin. For rough or debris-filled floors, standard polyurethane wears out more quickly.
For specific environments, load rollers are available in alternative materials: rubber to reduce noise (use in quiet environments such as pharmaceutical laboratories), nylon for superior durability in harsh environments, special rollers for floors with unevenness or grids. Replacing the rollers requires disassembling the fixing pin and replacing the roller: an operation manageable by an experienced operator in 10-15 minutes per roller. Original Bernardo replacement rollers available from stock.
What is the typical lifespan of a manual pallet truck?
With normal use and basic maintenance, the lifespan is 8-15 years. Wear components: wheels (replacement every 3-5 years in intensive use), hydraulic pump seals (replacement every 5-8 years), ergonomic handle (over time).
The steel frame structure is designed to last even over 20 years under normal use. Components subject to wear (wheels, seals) can be replaced with original Bernardo spare parts at a low cost: repairing a worn pallet truck is economically more convenient than repurchasing a new machine in most cases. For intensive daily use (over 6 hours a day), the lifespan is reduced but still significant (5-8 years). Early replacement is recommended when the frame shows structural deformation or internal wear of the hydraulic cylinder (constant oil leaks, slow or uneven lifting).
