Güde 2500 kg extended manual pallet truck – 1800 mm forks, long reach, polyurethane wheels
The Güde manual pallet truck in the extended version, with 1800 mm forks, is a specialized solution for operations where reach length is critical. It is identical to the standard GHW-2500-115 model in terms of capacity and lifting height, but features forks extended from 1150 mm to 1800 mm.
Same mechanics, different geometry:
- 2500 kg capacity – Same as the standard model. Handles large pallets up to 2500 kg with long forks
- 1800 mm forks – Extended from 1150 mm. Ideal for 1600-1800 mm pallets, non-standard pallets and deep-reach operations in containers/racks
- 115 mm lift – Same as the standard model, from 85 mm to 200 mm total height
- 92 kg weight – Increased from the standard 67 kg. Greater stability for long forks and reinforced construction
- 2200 mm total length – Increased from the standard 1550 mm. Larger footprint but guaranteed deep reach
- 180° steering column – Full rotation. Essential for manoeuvring with long forks in confined spaces
- Polyurethane wheels (PU) – Quiet operation, non-marking and naturally cushioned
- Reinforced steel construction – Geometry optimized to distribute the load over long forks without bending
Who chooses it:
- Warehouses with deep racks and narrow stacks – Operations where pallets must be inserted from depth, such as racks over 1800 mm deep. The 1800 mm forks reach the back
- Distribution centres with large pallets – Handling oversized 1600-1800 mm pallets where standard forks are not sufficient. Extended reach is essential
- Container and storage operations – Handling pallets inside sea or rail containers with depth over 1800 mm. Deep reach reduces handling cycles
- Manufacturing companies with complex layouts – Transferring heavy components between workstations with limited space but significant depth. Long forks help navigate complex layouts
Who chooses it in Italy
Distribution warehouses with high and deep racks – Automated or semi-automated warehouses where pallets must be inserted fully into the rack, with depths over 1800 mm. The 1800 mm forks reach the back without the need for pre-positioning. Efficient operation with reduced cycles.
Logistics centres with oversized pallets – Operations that handle large 1600-1800 mm pallets, not standard European pallets. The Güde extended pallet truck is a unique solution that does not require additional equipment.
Sea and rail containers – Loading and unloading operations where the pallet must reach depths over 1800 mm. Long forks allow positioning without additional pushing. Improved operating efficiency.
Who the Güde 2500 kg extended PU manual pallet truck is suitable for
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Profile
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Suitable?
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Reason
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Standard warehouse with European pallets
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Adequate
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The standard 1150 mm version is more cost-effective. Extended version is not necessary for 1200 × 800 mm pallets.
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Logistics centre with large pallets and deep racks
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Ideal
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The 1800 mm forks enter deep racks where the standard version cannot reach. Deep reach is essential for operational efficiency.
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Containers and temporary storage
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Ideal
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Container loading and unloading operations with 1600-1800 mm pallets. Long forks reach deep positions without additional pushing.
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Not suitable for: warehouses with very limited space and narrow aisles, as the 2200 mm length is a significant footprint – use the standard version; operations exclusively with standard 1200 × 800 mm pallets, where the standard version is more cost-effective; occasional cycles, where the cost is not justified by the extended reach.
Technical specifications
Capacity and working dimensions
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Maximum capacity
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2500 kg
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Fork length (EXTENDED)
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1800 mm
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Fork width
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Not declared (estimate: 540-550 mm)
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Maximum lift
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115 mm (usable stroke)
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Minimum height (lowered)
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85 mm
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Maximum height (raised)
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200 mm
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Overall dimensions and mobility
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Overall length (EXTENDED)
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2200 mm (vs. 1550 mm standard)
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Overall width
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550 mm
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Overall height (lowered)
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1215 mm
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Turning radius
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Not declared (estimate: 1700-2000 mm – larger with long forks)
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Wheel type
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Polyurethane (PU) – tandem rollers with floating mounting + swivel castors
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Wheel diameter (swivel castors)
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180 mm, 50 mm width (PU)
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Wheel diameter (tandem load rollers)
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80 mm, 70 mm width (PU)
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Hydraulic mechanics
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Cylinder type
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Steel hydraulic cylinder, single acting
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Pump
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Manual pump with integrated drawbar
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Lifting control
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Control lever on the steering column
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Lowering control
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Pedal or lever for controlled lowering
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Safety valve
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Integrated, prevents accidental overloading
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Hydraulic oil
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H ISO VG 46 oil recommended (tank capacity: 3-5 litres)
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Structure
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Body material
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Steel, reinforced construction for long forks
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Finish
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Anti-corrosion paint coating
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Net weight
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92 kg
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Certification
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CE – Machinery Directive 2006/42/EC (presumed)
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Compliance
- CE – Machinery Directive 2006/42/EC (presumed)
- Compliant with EN 1570 (industrial vehicles with vertical masts)
- Suitable for professional use in Italy
Standard equipment
- Complete GHW-2500-180-PU extended manual pallet truck
- 1800 mm extended forks, for 1600-1800 mm pallets and deep-reach operations
- Steering column with 180° rotation
- Reinforced steel hydraulic cylinder
- Manual pump with integrated drawbar
- Polyurethane wheels, tandem with floating mounting + swivel castors
- Pedal/lever lowering system
- Integrated safety valve
- Manual in German
- Technical data sheet
Frequently asked questions
What is the difference between the standard 1150 mm version and the extended 1800 mm version?
Standard: 1150 mm forks for European 1200 × 800 mm pallets, total length 1550 mm, weight 67 kg. Extended: 1800 mm forks for 1600-1800 mm pallets and deep-reach operations, total length 2200 mm, weight 92 kg. Capacity and lift, 115 mm, are identical.
Can the 1800 mm forks reach inside sea containers?
Yes. Sea containers have an internal depth of approximately 1900 mm. The 1800 mm forks reach almost the full depth, with only a few centimetres of clearance. This allows efficient operation without the need for pallet pre-positioning.
Is the 92 kg weight significant compared with the standard 67 kg version?
Yes. The weight on the pallet truck increases by 25 kg. In intensive cycles, over 50 cycles per day, operators will notice additional fatigue. In moderate cycles, around 20 cycles per day, the difference remains manageable.
Can the 2200 mm length pass through narrow aisles?
No. The 2200 mm total length requires aisles at least 2.5-3 m wide, including safety margins. In narrow aisles under 2.5 m, use the standard 1150 mm version. For aisles of 2.5 m or more, the extended version remains manoeuvrable.
Do PU wheels wear faster with long forks?
Possibly yes. The higher weight, 92 kg, and long forks increase wheel stress on uneven floors. Estimated service life is 18-24 months in intensive cycles, over 100 cycles per day, compared with 24-36 months for the standard version.
Is the 115 mm lift sufficient for large pallets?
Yes, it is the same as the standard version. It raises the pallet 115 mm from the ground, reaching a total height of 200 mm. This is sufficient for stacking onto other pallets or low platforms, even with large pallets.
Can the extended pallet truck be used for standard 1200 mm pallets?
Yes, but it is not optimized for them. The 1800 mm forks are “oversized” for standard pallets, making operation less efficient. For mixed operations, standard and large pallets, a fleet with different versions is recommended.
What is the cost of the extended version compared with the standard version?
Typically +30-40% on the total price, due to more material, reinforced construction and extended geometry. The investment is justified only if deep-reach operations are frequent.
