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Bernardo  |  SKU: 03-1383XL

Bernardo Apollo 1600 x 5000 heavy-duty conventional lathe – 5000 mm distance between centers, 1600 mm swing, 18-22 kW motor, MT 7, 23,000 kg weight, 3-axis DRO included

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Description

The Bernardo Apollo 1600 x 5000 heavy-duty conventional lathe is the mid-heavy model of the Apollo family. It offers 5000 mm distance between centers, 1600 mm swing over bed, 1200 mm swing over carriage, 1800 mm maximum swing in gap, 1100 mm bed width, MT 7 spindle nose with 105 - 130 mm bore depending on configuration, 2-400 rpm spindle speed with gear change, 18-22 kW 400V three-phase motor (depending on configuration). ES-12 V 3-axis digital readout included, solid cast iron structure. Machine weight approx. 23,000 kg. Suitable for marine, energy, and heavy mechanical sectors. Manufactured in Austria, distributed in Italy by Krollit as an official Bernardo distributor since 2007.

  • Distance between centers: 5000 mm
  • Swing over bed: 1600 mm
  • Swing over carriage: 1200 mm
  • Maximum swing in gap: 1800 mm
  • Bed width: 1100 mm
  • Spindle nose: MT 7 with 105 - 130 mm bore depending on configuration
  • Motor: 18-22 kW – 400V three-phase (configuration)
  • Machine weight: approx. 23,000 kg

Who uses the Apollo 1600 x 5000 and for what

The Bernardo Apollo 1600 x 5000 is one of the mid-heavy heavy-duty conventional lathes in the Apollo range, featuring 5,000 mm distance between centers with a 1,600 mm swing over bed and a maximum 1,800 mm swing in gap. The reinforced bed with a width of 1100 mm and the MT 7 spindle nose define its operational range: machining shafts, profiles, and cylindrical parts in heavy industrial workshops with gear changes dedicated to heavy-duty machining. The configuration with 2-400 rpm gear change and MT 7 connection defines this range as heavy industrial: machining of considerably sized parts in the marine and energy sectors. The maximum 1,800 mm swing in gap allows for turning large flanges and discs that the 1,600 mm swing over bed would not accommodate. In Krollit customers' workshops, the Apollo 1600 x 5000 is chosen by industrial mechanical workshops, shipyards for repair and reconstruction of axles and shafts, manufacturers of turbine and generator components, and workshops specialized in precision turning of heavy parts.

Its place in the Bernardo range

The Bernardo Apollo family is a line of heavy-duty conventional lathes for industrial applications. It comprises 12 models organized by swing over bed (1000, 1250, 1600, 2000 mm) and distance between centers (1,500, 2,000, 3,000, 5,000, 8,000 mm). Industrial 1600 family (this model): MT 7 taper connection, 1,100 mm bed, 18-22 kW motor, 2-400 rpm spindle speed with gear change. Suitable for heavy industrial machining with a dedicated gear change for high torque on bulky parts. The difference with Apollo 1600 x 3000 (family with ISO A2-15): the MT 7 version has a heavier structure and lower speeds for higher torque, sized for continuous industrial applications. The difference with the 2000 family: same 1,100 mm bed and MT 7 connection, but smaller swing over bed and swing in gap.

Krollit logistics and support

Bernardo shipping in 5-9 business days (7 days to the South). With a weight of approx. 23,000 kg, it requires a crane of adequate capacity, suitable industrial flooring, and a reinforced concrete foundation. Dimensions approx. 7.0 × 2.8 × 2.7 m: check workshop access, ceiling height, and transport routes in advance. Steady rests, tailstocks, self-centering chucks, and original Bernardo spare parts available from stock with 3-5 business days shipping. Customer support in Italian available.

Who is the Apollo 1600 x 5000 for

Profile Compatibility Reason
Passionate hobbyist Not suitable Heavy-duty industrial machine weighing approx. 23,000 kg and requiring industrial 400V three-phase line. Exclusively high-level professional application.
Heavy industrial workshop Recommended 1600 mm swing over bed and 1800 mm swing in gap handle bulky parts. 1,100 mm bed, MT 7 connection, gear change dedicated to industrial torque.
Shipyard / heavy energy production Recommended Top-of-the-range configuration for large industrial parts: large diameter flanges, marine shafts, transmission wheels for heavy machinery. 18-22 kW motor and gear change dedicated to high continuous torque.

Not suitable for: machining requiring a diameter beyond 1600 mm or a gap beyond 1800 mm (the 2000 family with a 2,300 mm gap is correctly sized); workshops with limited needs (the 1000-1250 family is more economical for standard machining); workshops without suitable industrial flooring or without an industrial 400V three-phase line; high-volume serial production with CNC.

Turning capacity

Specification Value
Distance between centers 5000 mm
Swing over bed 1600 mm
Swing over carriage 1200 mm
Maximum swing in gap 1800 mm
Bed width 1100 mm

Spindle and speed

Specification Value
Spindle nose MT 7
Spindle bore 105 - 130 mm depending on configuration
Spindle speed 2-400 rpm with gear change

Motor and power supply

Specification Value
Motor power 18-22 kW (depending on configuration)
Power supply 400V – 50Hz – three-phase

Dimensions and weight

Specification Value
Machine dimensions (L × W × H) approx. 7.0 × 2.8 × 2.7 m
Machine weight approx. 23,000 kg

Compliance

Specification Value
Marking CE
Directive Machinery 2006/42/EC

Standard equipment

  • Bernardo Apollo 1600 x 5000 Lathe
  • 3-axis digital readout
  • 3-jaw self-centering chuck
  • Tailstock with CM 7 connection
  • Set of gears for threading
  • Service tools

Frequently Asked Questions

What are the typical sectors for the Apollo 1600 x 5000?

Marine (marine shafts, propellers, gearboxes), energy (turbine shafts, generators), heavy mechanical (cylinders, pulleys, gears). The 5000 mm distance between centers and 1600 mm swing over bed define the operational range.

Examples of typical parts: long transmission shafts (components for marine engines), large cylindrical profiles (components for industrial machinery), industrial pipe flanges. For specific parts, check the maximum diameter, length, and weight of the part in relation to the machine's capabilities in advance.

What operating space does it require in the workshop?

Machine dimensions approx. 7.0 × 2.8 × 2.7 m. For operational use (loading/unloading parts, handling, maintenance access), an overall area of at least 1.5x the machine's dimensions is needed, with adequate ceiling height.

Installation requires industrial flooring or a reinforced concrete foundation sized for the weight of the machine plus typical parts. For initial installation, it is recommended to consult a qualified installer for structural and site compliance assessment.

Is the ES-12 V 3-axis digital readout really necessary?

Yes, for precision production. The DRO shows the exact position of the axes in real-time to the hundredth of a millimeter, eliminating reading errors from graduated handwheels. On a heavy lathe of this size, positioning accuracy is crucial for the quality of machining.

Without a DRO, positioning accuracy depends on visual reading of the handwheels and compensation for leadscrew backlash: errors of 0.1-0.2 mm are typical. With a DRO, positioning accuracy easily reaches 0.01 mm. On the Apollo, it is included as standard, unlike many entry-level industrial lathes from other brands where the DRO is an expensive optional accessory.

What is the practical difference with the 2000 family?

The 2000 family has a 2,000 mm swing over bed (vs 1600 mm) and a 2,300 mm swing in gap (vs 1800 mm). The same 1,100 mm bed and MT 7 connection. Significantly higher weights and dimensions.

For workshops that regularly machine large flanges and discs (over 1,600 mm), the 2000 family is mandatory. For parts within 1,600 mm, the 1600 family is correctly sized at a lower cost. The difference is mechanical and dimensional; operational characteristics (speed, connection, motor) are similar.

What is the expected lifespan of an Apollo lathe?

For standard industrial use, the Apollo range is designed for an operating life of over 25-30 years with regular maintenance. Wear parts (bearings, guides, lubrication system, clutches) can be replaced with original Bernardo spare parts.

The stabilized, hardened, and ground cast iron structure (a characteristic of Apollo lathes) does not wear significantly: the bed and headstock maintain precision for decades with correct maintenance. Contact mechanical components are dimensioned for continuous industrial use and are replaced periodically. Original Bernardo spare parts are available from stock with 3-5 business days shipping. For intensive use, a semi-annual preventive maintenance plan is recommended.

Product safety

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