Bernardo HPS 45 hydraulic profile shear – 45 tons, multifunctional
Bernardo HPS 45 hydraulic profile shear – 45 tons, multifunctional is backordered and will ship as soon as it is back in stock.
available within 2-3 months
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Description
The Bernardo HPS 45 hydraulic shear for profiles offers a punching force of 45 tonnes, drilling capacity of Ø 22 mm on 12 mm thick material (expandable to Ø 40 mm with accessories), steel plate cutting up to 12 × 330 mm, angle profiles 100 × 100 × 10 mm at 90°, round bars Ø 30 mm and square bars 30 × 30 mm, 3 kW motor, 8 strokes/min. Weight 1,000 kg. Manufactured in Austria, distributed in Italy by Krollit as an official Bernardo distributor since 2007.
- Punching force: 45 tonnes
- Standard drilling: Ø 22 mm on 12 mm thickness
- Steel plate cutting: 12 × 330 mm
- Angle profile cutting (90°): 100 × 100 × 10 mm
- Operating stations: Punching, plate cutting, profile cutting, bar cutting
- Motor: 3 kW – 400V three-phase
- Weight: 1,000 kg
Who uses the HPS 45 and for what
The Bernardo HPS 45 is the entry-level multi-functional hydraulic shear in the HPS range, designed for workshops with light fabrication needs. With 45 tonnes of punching force and a drilling capacity of Ø 22 mm on 12 mm thick material, it covers standard operations for blacksmiths, manufacturers of railings, gates, and light structures. The four integrated operating stations (punching, plate cutting, profile cutting, bar cutting) replace separate shears and drills, concentrating operations that would require multiple pieces of equipment into a 1,000 kg structural weight. In Krollit's customers' workshops, it is chosen by artisan blacksmiths, light fabrication workshops, maintenance companies, and workshops primarily working with structural steels up to 12 mm thick.
Its place in the Bernardo range
In the HPS range, the HPS 45 is the entry-level model: above it are the HPS 60 (60 tonnes, 1,600 kg) for more demanding work, and the HPS 90 (90 tonnes, 2,500 kg) for heavy industrial applications. The HPS 45 stands out for its compactness/capacity ratio: a structural weight of 1,000 kg and dimensions of 1,200 × 520 × 1,500 mm make it suitable for workshops where the HPS 60 would require too much space. The Ø 22 on 12 mm drilling capacity covers the vast majority of artisanal needs but does not handle heavy industrial thicknesses. The choice between HPS 45 and HPS 60 depends on the maximum thickness regularly processed: up to 12 mm, the HPS 45 is correctly sized; beyond that, it is preferable to upgrade to the HPS 60.
Krollit Logistics and Support
Bernardo shipping in 5-9 working days (7 days to the South). At 1,000 kg, it requires adequate lifting equipment for unloading (forklift or crane). Verify laboratory access before delivery. Original Bernardo spare blades, punches, dies, and accessories available from stock with 3-5 working days shipping. Customer support available in Italian.
Who is the HPS 45 for
| Profile | Compatibility | Reason |
|---|---|---|
| Passionate hobbyist | Not recommended | Industrial machine sized for professional use. Cost, 1,000 kg weight, and 400V three-phase power make it unsuitable for occasional hobby use. |
| Artisan blacksmith / light fabrication workshop | Recommended | Four stations in one compact machine. Adequate capacity for standard work on railings, gates, light structures on steel up to 12 mm thick. The 1,000 kg weight is the lightest in the HPS range. |
| Medium/industrial fabrication | Adequate | For regular work over 12 mm thick, consider the HPS 60 with 60 tonnes. The HPS 45 is sized for entry-professional use, not for daily industrial cycles on significant thicknesses. |
Not recommended for: processing with drilling thickness over 12 mm in standard mode (consider HPS 60); angle profiles over 100 × 100 × 10 mm at 90° (HPS 60 or HPS 90); high-volume serial production with automation (dedicated CNC shears).
Punching Capacity
| Specification | Value |
|---|---|
| Punching force | 45 tonnes |
| Max drillable thickness | 12 mm |
| Standard hole diameter | 22 mm |
| Max hole diameter (with optional accessories) | 40 mm |
| Punch stroke | 60 mm |
| Strokes/min (20 mm stroke) | 8 cpm |
| Throat depth | 200 mm |
Steel Plate Cutting Capacity
| Specification | Value |
|---|---|
| Max steel plates | 12 × 330 mm |
| Plate blade length | 318 mm |
Angle Profile Cutting Capacity
| Specification | Value |
|---|---|
| Angle profiles 90° | 100 × 100 × 10 mm |
| Angle profiles 45° | 70 × 70 × 6 mm |
| U / I profiles (optional) | 80 × 45 × 5 mm |
| T profiles (optional) | 100 × 100 × 10 mm |
Bar Cutting Capacity
| Specification | Value |
|---|---|
| Round bars | Ø 30 mm |
| Square bars | 30 × 30 mm |
Motor and Power Supply
| Specification | Value |
|---|---|
| Motor power | 3 kW |
| Power supply | 400V – 50Hz – three-phase |
Dimensions and Weight
| Specification | Value |
|---|---|
| Machine dimensions (L × W × H) | 1,200 × 520 × 1,500 mm |
| Net weight | 1,000 kg |
Working Heights
| Specification | Value |
|---|---|
| Punching working height | 955 mm |
| Plate working height | 940 mm |
| Bar working height | 1,150 mm |
Compliance
| Specification | Value |
|---|---|
| Marking | CE |
| Directive | Machinery 2006/42/EC |
Standard Equipment
- HPS 45 hydraulic shear with integrated operating stations
- User and maintenance manual
- Integrated standard safety set
Frequently Asked Questions
What is the difference between HPS 45 and HPS 60?
The HPS 45 is sized for thicknesses up to 12 mm and holes Ø 22 mm; the HPS 60 handles up to 16 mm thickness and Ø 25 mm drilling. Force is 45 vs 60 tonnes, weight 1,000 vs 1,600 kg.
The choice depends on typical work. For an artisan blacksmith mainly working with steel up to 10-12 mm, the HPS 45 is correctly sized. For fabrication shops regularly working with 14-16 mm or angle profiles up to 125 × 125 × 12 mm, the HPS 60 is the logical choice. The price difference is significant: for non-intensive use on limited thicknesses, the HPS 45 is economically preferable.
Can I drill up to Ø 40 mm with accessories?
Yes, with optional punches and dies, the drilling capacity increases to Ø 40 mm. The workable thickness reduces proportionally: typically Ø 35-40 mm can be achieved on 6-8 mm thicknesses.
The nominal capacity is Ø 22 mm on 12 mm thickness. For non-standard holes, dedicated punches and dies are available as optional accessories. For workshops that regularly make large holes, it is recommended to check if the HPS 60 (Ø 25 standard, Ø 50 with accessories) is more suitable. Original Bernardo replacement punches and dies are available from stock with 3-5 working days shipping.
Does it work on a domestic three-phase system (condominium cabin)?
It depends on the available power at the meter. The 3 kW motor ideally requires an industrial meter; on domestic three-phase systems (typically 6 kW), it can work but with limitations if other machines are in simultaneous use.
The 3 kW starting current can reach peaks that trip the safety breaker on undersized meters. For workshops without industrial power supply, it is recommended to check system compatibility with a qualified electrician. For continuous intensive use, a dedicated commercial or industrial meter is recommended.
How much space is needed to install it?
The machine dimensions are 1,200 × 520 × 1,500 mm. For handling standard 6-meter profiles, an operating space of at least 4 × 2.5 m with side access for long bars is required.
The 1,000 kg requires a stable industrial floor but not a special foundation. The HPS 45 is the most compact in the HPS range, and its 1,200 × 520 mm geometry makes it installable in small to medium-sized workshops. Working heights of 940-1,150 mm are ergonomic for standing operators.
Can I use the same machine for thin sheet metal?
No, the HPS 45 is designed for plates and profiles of 4-12 mm thickness typical of fabrication. For thin sheet metal (under 3 mm), the cut would be rough with burrs: use dedicated guillotine shears.
The blades of the HPS 45 are geometrically optimized for typical light/medium fabrication thicknesses. On thin sheet metal (1-2 mm), the machine works but with unsatisfactory aesthetic results. For mixed workshops also working with thin sheet metal, it is recommended to have a separate guillotine shear in addition to the HPS 45.
