The Bernardo HPS 60 hydraulic profile shear offers 60 tons of punching force, drilling capacity of Ø 25 mm on 16 mm thickness (expandable to Ø 50 mm with accessories), steel flat bar cutting up to 16 × 330 mm, angle sections 125 × 125 × 12 mm at 90°, round bars Ø 45 mm and square bars 40 × 40 mm, 4 kW motor, 8 strokes/min. Integrated notching station up to 16 mm. Weight 1,600 kg. Manufactured in Austria, distributed in Italy by Krollit as official Bernardo distributor since 2007.
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Punching force: 60 tons
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Standard drilling: Ø 25 mm on 16 mm thickness
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Steel flat bar cutting: 16 × 330 mm
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Angle section cutting (90°): 125 × 125 × 12 mm
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Operating stations: Punching, flat bar cutting, profile cutting, bar cutting, notching
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Motor: 4 kW – 400V three-phase
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Weight: 1,600 kg
Who uses the HPS 60 and for what
The Bernardo HPS 60 is the entry-professional range multi-function hydraulic profile shear in the Bernardo HPS (Hydraulic Profile Shears) lineup. It combines five operating stations in one machine: punching, flat bar cutting, angle section cutting, round and square bar cutting, and rectangular/triangular notching. The 60-ton punching force is dimensioned for standard holes up to Ø 25 mm on 16 mm thickness, expandable up to Ø 50 mm with optional accessories. In Krollit customer workshops, it is chosen by small to medium-sized metal fabricators, artistic blacksmiths, gate and railing manufacturing workshops, and maintenance companies who prefer to consolidate five distinct operations into one compact machine instead of purchasing five separate pieces of equipment.
Its place in the Bernardo range
In the HPS range, the HPS 60 occupies the entry-level segment: below it is the HPS 45 (45 tons, 1,000 kg) for workshops with lower requirements, above it is the HPS 90 (90 tons, 2,500 kg) for heavy industrial applications with drilling capacity up to Ø 30 mm on 20 mm. The choice between HPS 45, 60, and 90 depends on the typical work in the workshop: maximum thicknesses habitually drilled, maximum size of angle profiles, and frequency of operations. The HPS 60 with 60 tons covers the vast majority of light and medium fabrication needs. All HPS models share the multi-function philosophy and the five stations; only the maximum capacities of each station vary.
Krollit Logistics and Support
Bernardo shipping in 5-9 working days (7 days to Southern Italy). At 1,600 kg, it requires adequate lifting equipment for unloading (forklift or crane). Verify access to the workshop before delivery. Original Bernardo spare blades, punches, dies, and accessories available from stock with 3-5 working day shipping. Italian customer assistance available.
Who is the HPS 60 for?
| Profile |
Compatibility |
Reason |
| Passionate hobbyist |
Not recommended |
Industrial machine designed for professional use. Cost, weight (1,600 kg), and 400V three-phase power make it unsuitable for hobbyist use. |
| Small/medium fabrication (up to 5 employees) |
Recommended |
The five operating stations consolidate operations that would require separate equipment into one machine. The 60-ton force covers standard fabrication work on profiles and flat bars up to 16 mm. |
| Heavy industrial production |
Adequate |
For thicknesses over 16 mm or angle profiles over 125 × 125 × 12, consider the HPS 90 with 90 tons. The HPS 60 is dimensioned for standard daily work, not for continuous heavy industrial cycles. |
Not recommended for: applications with drilling thickness over 16 mm in standard mode (consider HPS 90); working with stainless steel or high-strength special steels (requires specific sizing, contact Krollit); hot forging or deep drawing operations (machine dedicated to cold cutting and punching).
Punching Capacity
| Specification |
Value |
| Punching Force |
60 tons |
| Max. Punchable Thickness |
16 mm |
| Standard Hole Diameter |
25 mm |
| Max. Hole Diameter (with optional accessories) |
50 mm |
| Punch Stroke |
80 mm |
| Strokes/min (20 mm stroke) |
8 cpm |
| Throat Depth |
300 mm |
Steel Flat Bar Cutting Capacity
| Specification |
Value |
| Max. Steel Flat Bar |
16 × 330 mm |
| Flat Bar Blade Length |
410 mm |
Angle Profile Cutting Capacity
| Specification |
Value |
| Angle Profiles 90° |
125 × 125 × 12 mm |
| Angle Profiles 45° |
50 × 50 × 5 mm |
| U / I Profiles (optional) |
126 × 53 × 5.5 mm / 126 × 74 × 5 mm |
| T Profiles (optional) |
125 × 125 × 12 mm / 60 × 60 × 8 mm |
Bar Cutting Capacity
| Specification |
Value |
| Round Bars |
Ø 45 mm |
| Square Bars |
40 × 40 mm |
Notching Station
| Specification |
Value |
| Max. Notching Thickness |
16 mm |
| Rectangular Notching |
57 × 100 mm |
| Triangular Notching |
5 × 5 × 7.5 mm |
Motor and Power Supply
| Specification |
Value |
| Motor Power |
4 kW |
| Power Supply |
400V – 50Hz – three-phase |
Dimensions and Weight
| Specification |
Value |
| Machine Dimensions (L × W × H) |
1,640 × 730 × 1,770 mm |
| Net Weight |
1,600 kg |
Working Heights
| Specification |
Value |
| Punching Working Height |
970 mm |
| Flat Bar Working Height |
930 mm |
| Bar Working Height |
1,185 mm |
| Notching Working Height |
910 mm |
Compliance
| Specification |
Value |
| Marking |
CE |
| Directive |
Machinery Directive 2006/42/EC |
Standard Equipment
- HPS 60 hydraulic shear with five integrated operating stations
- User and maintenance manual
- Integrated standard safety set
Frequently Asked Questions
Can I work with sheet metal on the HPS 60?
The HPS 60 is designed for structural steel profiles and flat bars, not for thin sheet metal. For sheet metal, consider dedicated guillotine shears (Bernardo CSM range or similar).
The flat bar cutting of the HPS 60 is optimized for thicknesses of 5-16 mm, typical of metal fabrication. For thin sheet metal (1-3 mm), the blade geometry of the HPS 60 is not suitable: it produces a rough cut with burrs. For mixed sheet metal + profile work, it is recommended to have a separate guillotine shear for sheet metal.
What power supply does it require and what is its consumption?
The HPS 60 requires a 400V three-phase power supply with a 4 kW motor. It needs a dedicated industrial line with adequate circuit breaker protection.
The 4 kW consumption requires installation on an industrial panel. For workshops already equipped with other professional machines (presses, lathes, milling machines), the HPS 60 can be added to the existing line without problems. For workshops with only single-phase or domestic three-phase power, the HPS 60 cannot be installed: a commercial/industrial meter is required.
Can I make holes larger than Ø 25 mm?
Yes, with optional accessories (dedicated die and punch), the capacity increases to Ø 50 mm. The standard nominal capacity is Ø 25 mm on 16 mm thickness.
Increasing the hole diameter proportionally reduces the maximum workable thickness: for holes Ø 30-40 mm, the maximum thickness is reduced to 12-14 mm; for holes Ø 50 mm, it typically drops to 8-10 mm maximum thickness. Original Bernardo spare punches and dies are available from stock with 3-5 working day shipping.
How much operating space does it require in the workshop?
The machine dimensions are 1,640 × 730 × 1,770 mm. The minimum recommended operating area for standard operations is 4 × 3 m, considering space for moving long profiles during cutting.
The 1,640 mm machine width must be supplemented with space to handle the workpieces: for profiles 6 meters long (standard supply), an entry space of at least 7 meters is needed. Working heights vary by station (910-1,185 mm), all ergonomic for standing operators.
How many operations per minute can I perform?
8 strokes/min with a 20 mm piston stroke. The actual capacity depends on the part positioning time: in repetitive operations on pre-marked parts, 4-6 effective operations per minute can be achieved.
The speed of 8 strokes/min is dimensioned for intensive continuous use without overheating the hydraulic system. For operations requiring faster cycles (series production with automatic positioners), consider hydraulic shears with servo controls and CNC positioning, typically in a higher price range.
