EMB 100 waste oil burner

EMB 100 Waste Oil Burner: Technical Specifications

The EMB 100 Waste Oil Burner, with a capacity between 81 and 100 kW, is the ideal choice for heating needs. Designed to combine efficiency, reliability, and performance, this burner is suitable for various applications requiring a stable and powerful heat source.

Main Features:

1. High Energy Capacity: With a power ranging from 81 to 100 kW, the burner ensures uniform and constant heat production, adapting to various requirements.
2. Compressed Air Efficiency: Integrating a compressed air connection system, the burner ensures optimal and constant combustion.
3. Robust and Lightweight Design: Weighing only 24 kg, the EMB 100 burner is robust and versatile, making installation and maintenance operations simple and practical.

• Waste Oil Burner Technical Specifications

  Feature	Value
  Primary Air Connection	0.4 - 1.5 bar
  Acoustic Emission	72 dBA
  Weight	24 kg
  Oil Flow Rate	6.4 - 10.0 l/h
  Electric Heater	1100 W
  Voltage	1/N/PE ~50 Hz 220 - 240 V
  Compressor Output	11.5 m³/h

Detailed Specification Description

1. Primary Air Connection:

   • Air pressure adjustable between 0.4 and 1.5 bar.
   • Allows precise combustion regulation, optimizing efficiency and adapting to different operating needs.

2. Acoustic Emission:

   • Sound level of 72 dBA.
   • Ensures quiet operation, minimizing environmental distractions and making the unit suitable for noise-sensitive environments.

3. Weight:

   • Total weight of 24 kg.
   • Facilitates handling and movement, making installation and maintenance operations simpler.

4. Oil Flow Rate:

   • Flow rate variable between 6.4 and 10.0 l/h.
   • Ensures a constant and regular oil flow, guaranteeing effective heat generation and continuous operation.

5. Electric Heater:

   • Heater power of 1100 W.
   • Ensures efficient and uninterrupted operation, essential for ignition and flame maintenance.

6. Voltage:

   • Configured to operate at 1/N/PE ~50 Hz 220 - 240 V.
   • Compatible with common electrical grids, making installation and integration simple and hassle-free.

7. Compressor Output:

   • Output of 11.5 m³/h.
   • Provides the compressed air necessary for optimal combustion, improving efficiency and combustion quality.

Detailed Operation of the EMB 20 Waste Oil Burner

1. System Components

• External tank: Used to store waste oil (mineral, vegetable, frying oil, animal fat).
• Feed pump: Transfers oil from the external tank to the burner.
• Preheated filter: Removes impurities and ensures a homogeneous oil flow.
• Magnet (for mineral oil only): Placed halfway down the external tank to capture metallic residues.
• Compressor: Regulates primary air for combustion.
• Ambient thermostat: Controls on/off based on temperature.

2. Oil Preparation

• Mineral oil:
  • Must be filtered with fine meshes (e.g., 10-25 micron) to eliminate particulate matter.
  • Insert a magnet into the external tank to attract metallic residues.
• Frying/vegetable oil:
  • Filter thoroughly to remove albumin (proteins) and water (to prevent foam formation or deposits).
  • Possible preliminary decantation to separate water and sediments.

3. Start-up Phase

1. Oil loading:
   • Fill the external tank with prepared oil.
   • Connect the tank to the burner via piping.
2. Preheating:
   • Activate the oil preheating system (recommended temperature: 130°C for mineral oil, ambient for diesel).
3. Ignition:
   • Start the pump to transfer filtered and preheated oil to the burner.
   • Adjust primary air via compressor (optimal flow varies depending on oil type).
   • Do not modify secondary air (factory preset).

4. Combustion Regulation

• Oil mixing:
  • It is possible to mix mineral oil with diesel or frying oil with diesel to improve flame cleanliness.
  • Proportions depend on viscosity and calorific value (example: 70% waste oil + 30% diesel).
• Operating temperatures:
  • Mineral oil: 130°C (reduces viscosity and improves atomization).
  • Pure diesel: No preheating (ambient temperature).

5. Operational Phase

• First hours of operation:
  • High initial consumption to stabilize combustion.
  • After 2-3 hours, gradually reduce the flow rate to the minimum consumption.
• Ambient temperature control:
  • If the ambient temperature reaches the setpoint, the system enters standby.
  • Automatic restart when the temperature drops below the set level.

6. Maintenance

• Filter cleaning: Replace/clean filters after every 50-100 hours of use.
• Magnet check (mineral oil): Remove accumulated metallic residues every 2 weeks.
• Burner nozzle inspection: Check for obstructions or wear.

7. Safety

• Avoid contact with hot oil (risk of burns).
• Do not use oils with water or unsuitable flammable substances.
• Keep the work area ventilated to prevent fume accumulation.

Final Notes:

• To optimize efficiency, always consult the manufacturer's technical specifications.
• In case of irregular combustion (black smoke, abnormal noises), turn off the system and check filters/air regulation.

Detailed Maintenance

Note: It is essential to follow safety procedures during maintenance operations.

In conclusion, the EMB 100 Waste Oil Burner is an excellent option for those seeking a reliable and powerful device, capable of meeting various heating needs with high-level performance.

Logistics

Bernardo Shipping: 5–9 business days (7 days to the South). Original spare parts available with 3–5 business day shipping. Customer support available in Italian.

Frequently Asked Questions